FCD
Continuous melting blocks of cocoa mass and chocolate, blocks of fats, anhydrous and hydrated butter in a single plant and in a small space


INNOVATIVE
EFFICIENT
COMPACT
CLEAN
ROBUST
PRODUCTIVE
FAST
VERSATILE
The innovative design of the FCD series continuous melter allows blocks of cocoa and chocolate mass, blocks of fat, anhydrous butter and hydrated fat (vegetable fat, dairy butter, etc.) to be processed in a single plant and is intended for the confectionery, dairy and food industries.
It is equipped with a special innovative system that guarantees high productivity, reduced energy costs and a saving in labour. The thermal exchange is highly efficient thanks to the mechanical work performed by hot rotors, which carry out a scraping action on the surface of the blocks.
The blocks to be processed are positioned on the cadence belt by the operator either manually or with automatic devices and are continuously conveyed to the feed unit of the loading mouth and conveyed to the heated and thinly spiralled removal and melting rotors. It acts as a scraper and constantly creates a new area to melt in contact with the hot part.
The melting chamber is equipped with an innovative radar device, which constantly measures and manages the level of liquid product inside of the melting room: it allows the complete melting of the solid residues after being passed under the rotors.
The same device also controls the outflow of the product, which, via the outlet located at the lowest part of the chamber, is continuously drawn in and sent to the production processes downstream.
The new FCD Melter can be equipped with automatic devices to completely empty the melting tank and the flow pipes, if you need to change the product.
The melting cycle is considerably reduced without a need for excessively high temperatures, which allows a preservation of the properties of the raw material.
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What you can melt
With the FCD series continuous melter it will be possible for the first time to process different types of raw material in one plant
What are the characteristics
Possibility of processing several product types in one plant
Continuous melting cycle with automatic loading possible
Reduced energy consumption
Minimum overall system space
Plant supplied and shipped in a single block, greatly reducing installation time and costs
Innovative product feed and cadence belts that can be removed quickly and without tools for easy cleaning and washing
Combined mechanical and thermal action for optimal melting
Double temperature control circuit integrated in the plant that can be individually set to maintain the quality characteristics of the raw material unchanged
Double filtering system to catch unwanted substances and metal impurities
Product change facilitated by any automatic devices for total emptying
Additional melting unit in addition
The software developed on a PLC allows all the working parameters of the plant to be managed and stored, with the possibility of transferring data to the company network
Innovative washing device using water or grease/oil depending on the product to be processed
Possibility to inspect the plant at all points involved in the production process
Versatility and modularity of the plant, with the possibility of customised configurations according to production requirements
Advanced safety systems with laser markers of risk zones, avoiding light curtains
Managed loading system with block cadencing
Access areas to the upper floor of the plant with non-slip finish walking surface
Level management with radar technology
New operator panel for improved human-machine interaction and easier usability
Integrated predictive maintenance monitoring and reporting system with remote control capability
FCD series continuous melter running
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